Mold making
HIGH-PRECISION MOLD MAKING
Gajes Tooling Division provides comprehensive mold manufacturing solutions, from complexmulti-cavity tools to high-precision micro-molds, ensuring exceptional durability and
performance.
OUR MOLD MAKING PROCESS
A systematic approach to ensuring perfect tooling every time.
01
DFM & Design
Detailed Design for Manufacturing
analysis and full 3D mold layout
using UG/SolidWorks.
02
Precision Machining
High-speed CNC milling, Mirror EDM, and Wire EDM for intricate
geometries.
03
Mold Assembly
Expert fitting and hand-polishing bysenior toolmakers to ensure
seamless operation.
04
Trial & Validation
TO-T1 mold trials with full scientificmolding reports and CMMdimension check.
TOOLING SPECIALIZATIONS
We engineer solutions for the most complex molding challenges.
High-Cavitation Molds
Up to 128 cavities for high-volume packaging.
Unscrewing Molds
Mechanical or hydraulic gearsystems for threads.
2K / Two-Shot Molds
Rotating plates or indexsystems for multi-materialparts.
Interchangeable Inserts
Flexible mold bases for rapidproduct variations.
Gas-Assisted Tools
Internal channeling for hollowplastic sections.
Hot Runner Systems
Integrated Yudo, Mold-Master,or Husky systems.
Large Scale Tooling
Molds up to 15 tons forautomotive components.
Comprehensive After-Sales & Maintenance
Gajes stands behind every mold we build. We provide extensive support to ensure yourproduction line never stops.
Life-Cycle Warranty
We offer guaranteed cycle-life warranties based on the steel gradeselected. For Class 101 molds (S136/NAK80), we guarantee over 1million shots with proper maintenance.
Preventative Maintenance
Scheduled technical audits and maintenance guides provided forevery tool. We offer full cleaning and refurbishment services formolds running in-house or externally.
Gas-Assisted Tools
We maintain a digital twin and physical stock of critical wear-and-tear parts (ejector pins, bushings, heaters) available for expressglobal shipping within 48-72 hours.
Large Scale Tooling
In the event of accidental damage, our mobile team of senior
toolmakers provides rapid technical assessment and repair solutionsto minimize production downtime.
Engineering Standards & Steels
We strictly adhere to global standards for exported tooling.
AISI P20/1.2311
AISIH13/1.2344
Stainless S136 /1.2083
Beryllium Copper Inserts
LKM Mold Bases
DME Standards
HASCO Standards
MISUMl Components